MANAJEMEN PEMELIHARAAN MESIN SPOTWELDING DENGAN MENERAPKAN TOTAL PRODUCTIVITY MAINTANANCE DI PT INDONESIA THAI SUMMIT AUTO

SIhab, Rajif and Setiafindari, Widya (2022) MANAJEMEN PEMELIHARAAN MESIN SPOTWELDING DENGAN MENERAPKAN TOTAL PRODUCTIVITY MAINTANANCE DI PT INDONESIA THAI SUMMIT AUTO. Tugas Akhir thesis, University of Technology Yogyakarta.

[img] Text
5180611038 Rajif Sihab.pdf

Download (50kB)

Abstract

MANAJEMEN PEMELIHARAAN MESIN SPOTWELDING DENGAN MENERAPKAN TOTAL PRODUCTIVITY MAINTANANCE DI PT INDONESIA THAI SUMMIT AUTO Rajif SIhab a, Widya Setiafindarib a Sains dan Teknologi / Teknik Industri, rajifsihab81@gmail.com, Universitas Teknologi Yogyakarta b Sains dan Teknologi / Teknik Industri, widyasetia@uty.ac.id , Universitas Teknologi Yogyakarta . ABSTRAK Peralatan produksi secara bertahap meningkat dan tentu saja biaya Teknologi menjadi lebih penting. Peralatan produksi mewakili sebagian besar modal yang diinvestasikan di perusahaan, dan merosotnya peralatan menyebabkan peningkatan produksi, kualitas produk yang lebih rendah, dan siklus pengiriman yang lebih lama. Untuk menjaga kondisi mesin yang berjalan disetiap harinya 9 jam, maka pada bulan juli 2021 sampai Maret 2022 yang dimana memiliki downtime selama 393 Jam sehingga agar tidak mengalami waktu proses produksi terpotong terlalu lama, maka dibutuhkan Metode Total Produksi Maintanance untuk pemeliharaan mesin yang baik dan tepat sehingga hasilnya dapat meningkatkan efektivitas mesin dan dapat mengurangi kerugian yang diakibatkan dari kerusakan mesin. Penyebab rendahnya nilai guna mesin antara lain karena kurang tindakan preventive, corrective maintenance, dan tingginya tingkat defect and speed. Hasil pengukuran nilai effektivitas mesin spot welding SP 16 dan SP 17 dengan menggunakan metode overall Equipment Effectiveness dari bulan juli 2021 sampai maret 2022 memperoleh nilai presentase yang berkisar antara 85,13% - 92,99%. Dan nilai overall Equipment Effectiveness terbesar dimiliki pada bulan Agustus 2021 yaitu 92,99%, dan nilai overall Equipment Effectiveness terkecil dimiliki bulan febuari 2022 sebesar 85,13%. Menurut perusahaan standar ideal overall Equipment Effectiveness adalah 85 % sehingga pada bulan febuari 2022 sudah diatas setandar ideal perusahaan. Kata Kunci: Total Productivity Maintanance, Overall Equipment Effectiveness, Spot Welding, Cleaning TPM. SPOT WELDING MACHINE MAINTENANCE MANAGEMENT BY APPLYING TOTAL PRODUCTIVITY MAINTENANCE AT PT INDONESIA THAI SUMMIT AUTO ABSTRACT Production equipment is gradually increasing, and Production equipment represents a large proportion of the capital invested in a company. Declining equipment leads to increased production, lower product quality, and longer delivery cycles. In order to maintain the condition of the machine running 9 hours every day, from July 2021 to March 2022, which has a downtime of 393 hours so that in order not to experience the production process time being cut too long, the Total Production Maintenance Method is needed for good and proper machine maintenance. So that the results can increase the machinery's effectiveness and reduce the losses caused by damage to the machine. The causes of the low use of machine value are, among others, the lack of preventive action, corrective maintenance, and the high rate of defects and speed. The results of measuring the effectiveness of the SP 16 and SP 17 spot welding machines using the Overall Equipment Effectiveness method from July 2021 to March 2022 obtained a percentage value ranging from 85.13% - 92.99%. And the immense overall Equipment Effectiveness value is in August 2021, 92.99%, and the lowest overall Equipment Effectiveness value is in February 2022, which is 85.13%. According to the company, the ideal standard of overall Equipment Effectiveness is 85%, so in February 2022, it will be above its perfect standard. Keywords: Total Productivity Maintenance, Overall Equipment Effectiveness, Spot Welding, Cleaning TPM. DAFTAR PUSTAKA [1] Adesta, E. Y. T., Prabowo, H. A., & Agusman, D. (2018). Evaluating 8 pillars of Total Productive Maintenance (TPM) implementation and their contribution to manufacturing performance. IOP Conference Series: Materials Science and Engineering, 290(1). https://doi.org/10.1088/1757-899X/290/1/012024 [2] Ahmad Setiawan, M. (2016). Manajemen Pemeliharaan Mesin Copy Milling dengan Menerapkan Total Productive Maintenance (TPM) di Inter Metal Technology. Jurnal Ilmiah Teknik Industri, 1–92. [3] Ahuja, I. P. S., & Khamba, J. S. (2008). Total productive maintenance: Literature review and directions. International Journal of Quality and Reliability Management, 25(7), 709–756. https://doi.org/10.1108/02656710810890890 [4] Arai, K., & Sekine, K. (2017). TPM for the lean factory: Innovative methods and worksheets for equipment management. In TPM for the Lean Factory: Innovative Methods and Worksheets for Equipment Management. https://doi.org/10.1201/9780203735336 [5] Attri, R., Grover, S., Dev, N., & Kumar, D. (2013). An ISM approach for modelling the enablers in the implementation of Total Productive Maintenance (TPM). International Journal of System Assurance Engineering and Management, 4(4), 313–326. https://doi.org/10.1007/s13198-012-0088-7 [6] Belo, Armandina Maria, Joko Susetyo, E. W. A. (2016). Analisis Total Productive Maintenance (Tpm) Pada Mesin Shaving Guna Mengurangi Six Big Losses Dengan Maintenance Value Stream Mapping (Mvsm) Di Pt Adi Satria Abadi. Jurnal REKAVASI, 4(2), 60–118. [7] Buller, A. T. (1975). Sediments of the Tay Estuary. Ii. Formation of Ephemeral Zones of High Suspended Sediment Concentrations. Proceedings of the Royal Society of Edinburgh. Section B. Natural Environment, 75, 65–89. https://doi.org/10.1017/S030821130000253X [8] Chan, F. T. S., Lau, H. C. W., Ip, R. W. L., Chan, H. K., & Kong, S. (2005). Implementation of total productive maintenance: A case study. International Journal of Production Economics, 95(1), 71–94. https://doi.org/10.1016/j.ijpe.2003.10.021 [9] Dale, B., & Ireland, F. (2001). A study of total productive maintenance implementation. Journal of Quality in Maintenance Engineering, 7(3), 183–191. [10] Dos Reis, M. D. O., Godina, R., Pimentel, C., Silva, F. J. G., & Matias, J. C. O. (2019). A TPM strategy implementation in an automotive production line through loss reduction. Procedia Manufacturing, 38(2019), 908–915. https://doi.org/10.1016/j.promfg.2020.01.173 [11] Dr. Vladimir, V. F. (1967). 済無No Title No Title No Title. Gastronomía Ecuatoriana y Turismo Local., 1(69), 5–24. [12] Dutasetia, D. (2020). Pengaruh Spiritualitas Kerja, Keadilan Distributif Dan Modal Psikologis Terhadap Keterikatan Kerja Pada Pt Indonesia Thai Summit Auto. [13] Effendi, U., & Juwita, N. Y. A. (2021). Improvement of Ribbed Smoked Sheet (RSS) Production Effectiveness and Efficiency Using Total Productive Maintenance (TPM) Concept on Sheeter Machine. Industria: Jurnal Teknologi Dan Manajemen Agroindustri, 10(3), 216–226. https://doi.org/10.21776/ub.industria.2021.010.03.3 [14] Firman, F., Thabrani, G., & Violeta, V. P. (2019). Analisis peningkatan kinerja pemeliharaan mesin dengan Total Productive Maintenance (TPM) pada mesin boiler pabrik kelapa sawit PT. Perkebunan Nusantara VI unit usaha Rimbo Dua Tebo-Jambi. Jurnal Kajian Manajemen Bisnis, 8(2), 55–65. https://doi.org/10.24036/jkmb.10885100 [15] Gianfranco, J., Taufik, M. I., Hariadi, F., & Fauzi, M. (2022). PENGUKURAN TOTAL PRODUCTIVE MAINTENANCE ( TPM ) MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS ( OEE ) PADA MESIN REAKTOR PRODUKSI. 3(1), 160–172. [16] Hairiyah, N., Rizki, R., & Wijaya, R. A. (2019). Analisis Total Productive Maintenance (Tpm) Pada Stasiun Kernel Crushing Plant (Kcp) Di Pt. X. Jurnal Teknologi Pertanian Andalas, 23(1), 103. https://doi.org/10.25077/jtpa.23.1.103-110.2019 [17] Hamid, A., & Purnomo, S. A. (2018). Analisa Efektivitas Kinerja Mesin Turning Star SB-16 Dengan Metode Total Productive Maintenance ( TPM ) di PT Mitsuba Indonesia Dosen Teknik Industri Universitas Pamulang. Jitmi, 1(1), 50–63. [18] Harahap, U. N., Eddy, E., & Nasution, C. (2021). Analisis peningkatan produktivitas kerja mesin dengan menggunakan metode Total Productive Maintenance (TPM) di PT. Casa Woodworking Industry. Jurnal VORTEKS, 2(2), 110–114. https://doi.org/10.54123/vorteks.v2i2.88 [19] Hardono, J. (2020). Analisa Total Productive Maintenance (TPM) Menggunakan Overall Equipment Effectiveness (OEE) Pada Mesin CNC Milling. Jurnal Teknik, 9(2), 105–115. https://doi.org/10.31000/jt.v9i2.3689 [20] Hossain, K., & Fellah, G. (n.d.). Welcome to International Journal of Engineering Research and Development ( IJERD ) Investigation of Human Aspect in Total Productive Maintenance ( TPM ): Literature Review. [21] Jain, A., Bhatti, R., & Singh, H. (2014). Total productive maintenance (TPM) implementation practice: a literature review and directions. In International Journal of Lean Six Sigma (Vol. 5, Issue 3). https://doi.org/10.1108/IJLSS-06-2013-0032 [22] Lako, A. (2004). Co Fr Fr. 8(1), 163–173. [23] Larasati, O. (2018). Jurnal Mitra Manajemen ( JMM Online ). Jurnal Mitra Manajemen, 2(4), 273–285. http://e-jurnalmitramanajemen.com/index.php/jmm/article/view/125/69 [24] Modgil, S., & Sharma, S. (2016). Total productive maintenance, total quality management and operational performance An empirical study of Indian pharmaceutical industry. Journal of Quality in Maintenance Engineering, 22(4), 353–377. https://doi.org/10.1108/JQME-10-2015-0048 [25] Mutaqiem, A., Soediantono, D., & Staf Dan Komando Angkatan Laut, S. (2022). Literature Review of Total Productive Maintenance (TPM) and Recommendations for Application in the Defense Industries. Journal of Industrial Engineering & Management Research, 3(2), 2722–8878. http://www.jiemar.org [26] Nurhayati, N., Herwanto, D., & Hamdani, H. (2021). Analisis Produktivitas Mesin Filling Auto Cup Sealer 1 dengan Metode Overall Equipment Effectiveness pada PT. Prima Kemasindo. Jurnal Serambi Engineering, 6(4), 2248–2255. https://doi.org/10.32672/jse.v6i4.3468 [27] Pamungkas, D. R., Dan, W. T. B., & Arianto, B. (n.d.). Analisis Performansi Pemeliharaan Generator Set ( Genset ) Dengan Metode Tpm ( Total Productive Maintenance ) Untuk Meningkatkan Kinerja Di Pt . Lativi Media Karya. 25–30. [28] Prasmoro, A. V., & Ruslan, M. (2020). Analisis Penerapan Total Productive Maintenance (TPM) dengan Metode Overall Equipment Effectiveness (OEE) pada Mesin Kneader (Studi Kasus PT. XYZ). Journal of Industrial and Engineering System, 1(1), 53–64. https://doi.org/10.31599/jies.v1i1.167 [29] Ribeiro, I. M., Godina, R., Pimentel, C., Silva, F. J. G., & Matias, J. C. O. (2019). Implementing TPM supported by 5S to improve the availability of an automotive production line. Procedia Manufacturing, 38(2019), 1574–1581. https://doi.org/10.1016/j.promfg.2020.01.128 [30] Septiani, D. T., Nursanti, E., & Galuh, H. (2020). Losses Mesin Di Advertising Ozy Bisa. 3(2), 41–45. [31] Singh, R., Gohil, A. M., Shah, D. B., & Desai, S. (2013). Total productive maintenance (TPM) implementation in a machine shop: A case study. Procedia Engineering, 51(NUiCONE 2012), 592–599. https://doi.org/10.1016/j.proeng.2013.01.084 [32] Siregar, D., Suwardiyanto, P., & Umar, D. (2020). Analisis Perhitungan OEE dan Menentukan Six Big Losses pada Mesin Spot Welding Tipe X. Journal of Industrial and Engineering System, 1(1), 11–20. https://doi.org/10.31599/jies.v1i1.162 [33] Solihin, Widyantoro, M., & Munawir, A. (2021). Analisis Preventive Maintenance Pada Mesin Stationery Spot Welding. Jurnal Mekanova, 7(2), 10. [34] Sriharti, F., Santoso, D. T., Burhan, N., & Mesin, P. (2021). Analisis Perawatan Mesin Stamping CS1 Dengan Metode TPM ( Total Produktif Maintenance ) Di PT Tri Jaya Teknik Karawan. 4, 84–90. [35] Vika, A. (2021). Jurnal Mitra Manajemen ( JMM Online ). Jurnal Mitra Manajemen, 4(11), 1651–1663. http://e-jurnalmitramanajemen.com/index.php/jmm/article/view/125/69 [36] Vinet, L., & Zhedanov, A. (2011). A “missing” family of classical orthogonal polynomials. Journal of Physics A: Mathematical and Theoretical, 44(8), 1–2. https://doi.org/10.1088/1751- 8113/44/8/085201 [37] Wahid, A. (2020). Penerapan Total Productive Maintenance (TPM) Produksi Dengan Metode Overall Equipment Effectiveness (OEE) Pada Proses Produksi Botol (PT. XY Pandaan – Pasuruan). Jurnal Teknologi Dan Manajemen Industri, 6(1), 12–16. https://doi.org/10.36040/jtmi.v6i1.2624 [38] Widyantoro, M., Montororing, Y. D. R., Paduloh, P., Solihin, & Murhaban. (2021). Usulan Peningkatan Produktifitas Mesin Press 1800 Menggunakan Overall Equipments Efectiveness. Jurnal Mekanova, 7(2).

Item Type: Thesis (Skripsi, Tugas Akhir or Kerja Praktek) (Tugas Akhir)
Subjects: T Technology > TS Manufactures
Divisions: Fakultas Sains dan Teknologi > S1 Teknik Industri
Depositing User: Kaprodi S1 Teknik Industri UTY
Date Deposited: 01 Dec 2022 07:46
Last Modified: 01 Dec 2022 07:46
URI: http://eprints.uty.ac.id/id/eprint/11296

Actions (login required)

View Item View Item