Effendi, Adam Maulana and Setiafindari, Widya (2023) Upaya Perbaikan Kualitas Produk Batik Tulis Di Batik Saji Menggunakan Metode Six Sigma Dan New Seven Tools. ["eprint_fieldopt_thesis_type_tugasakhir" not defined] thesis, University of Technology Yogyakarta.
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Abstract
Abstrak Batik saji merupakan salah satu tempat produksi batik di jalan Buono Keling, Pas Timur Gapura Desa Sukoharjo Pacitan. Dengan rata-rata jumlah produksi yang dihasilkan 93 lembar Batik tulis perbulan. Dari data produksi Batik Saji pada bulan Januari 2022 sampai Februari 2023 masih terdapat produk cacat dengan jumlah rata-rata produk cacat sebesar 5,43% perbulan, dimana mengakibatkan terjadi proses produksi ulang, mengakibatkan penambahan biaya produksi dan penambahan dalam waktu produksi. Dari permasalahan tersebut penelitian ini menggunakan metode six sigma dan new seven tools. Six sigma berfokus untuk menghapus cacat dengan menekankan pemahaman, pengukuran, dan perbaikan proses. Dalam six sigma terdapat 5 siklus fase yaitu define, measure, analyze, improve, dan control. Metode new seven tools meliputi beberapa tahapan yaitu Affinity Diagram, Tree Diagram, Arrow Diagram, Process Decision Program Chart (PDPC), Relationship Diagram, Matrix Diagram dan Matrix Data Analisys. Berdasarkan hasil pengolahan data diketahui beberapa faktor yang menjadi penyebab diantaranya: Alat, operator, material, metode dan lingkungan. Kecacatan terbesar adalah warna dengan jumlah kerusakan sebanyak 28 produk atau sekitar 37%, kemudian disusul oleh cacat mblobor sebanyak 33% dan cacat bolong 30%. Usulan perbaikan yang sebaiknya dilakukan oleh Batik Saji adalah dengan memberikan pelatihan tambahan agar para karyawan lebih menguasai terkait proses penggunaan alat dan proses produksi dari awal sampai akhir, memberlakukan sistem reward kepada karyawan untuk memotivasi semangat kerja dan membuat dan menerapkan SOP yang dibuat agar proses produksi berjalan sesuai dengan standar. Kata kunci: New Seven Tools, Six Sigma, Pengendalian Kualitas Batik, Produk Cacat, Batik Saji Abstract Batik Saji is one of the batik production sites on Jalan Buono Keling, Pas Timur Gapura, Sukoharjo Pacitan Village. With an average production amount of 93 pieces of written batik per month. From Batik Saji production data from January 2022 to February 2023 there are still defective products with an average number of defective products of 5.43% per month, which results in a re-production process, resulting in additional production costs and additional production time. Based on these problems, this research uses the six sigma method and the new seven tools. Six sigma focuses on eliminating defects by emphasizing understanding, measuring, and improving processes. In six sigma there are 5 phase cycles namely define, measure, analyze, improve, and control. The new seven tools method includes several stages, namely Affinity Diagrams, Tree Diagrams, Arrow Diagrams, Process Decision Program Charts (PDPC), Relationship Diagrams, Matrix Diagrams and Matrix Data Analysis. Based on the results of data processing, it is known that several factors are the causes including: Tools, operators, materials, methods and environment. The biggest defect is color with a total of 28 products or about 37% damage, followed by 33% mblobor defects and 30% perforated defects. Proposed improvements that should be carried out by Batik Saji are providing additional training so that employees are more knowledgeable about the process of using tools and the production process from start to finish, implementing a reward system for employees to motivate work enthusiasm and making and implementing SOPs that are made so that the production process runs according to the standard. Keywords: New Seven Tools, Six Sigma, Quality Control Batik, Defective Products, Batik saji
| Item Type: | Thesis (["eprint_fieldopt_thesis_type_tugasakhir" not defined]) |
|---|---|
| Subjects: | T Technology > TS Manufactures |
| Divisions: | Fakultas Sains dan Teknologi > S1 Teknik Industri |
| Depositing User: | Kaprodi S1 Teknik Industri UTY |
| Date Deposited: | 02 Aug 2023 02:59 |
| Last Modified: | 02 Aug 2023 02:59 |
| URI: | http://eprints.uty.ac.id/id/eprint/13336 |
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