ANALISIS PERAWATAN MESIN MENGGUNAKAN METODE RELIABILITY CENTERED MAINTENANCE GUNA MENGURANGI KOMPONEN KRITIS PADA MESIN HLP BOLD 1

Lelu, Maria Eva Susanti and Al-Faritsy, Ari Zaqi (2023) ANALISIS PERAWATAN MESIN MENGGUNAKAN METODE RELIABILITY CENTERED MAINTENANCE GUNA MENGURANGI KOMPONEN KRITIS PADA MESIN HLP BOLD 1. Tugas Akhir thesis, University of Technology Yogyakarta.

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Abstract

ANALISIS PERAWATAN MESIN MENGGUNAKAN METODE RELIABILITY CENTERED MAINTENANCE GUNA MENGURANGI KOMPONEN KRITIS PADA MESIN HLP BOLD 1 ABSTRAK Mesin HLP Bold 1 merupakan mesin packer atau mesin pengemas rokok. Pada proses produksinya, komponen mesin ini sering mengalami kerusakan. Hal ini dapat dilihat dari data yang telah diperoleh dari bulan Januari 2022-Februari 2023 diketahui bahwa komponen konveyor mengalami kerusakan sebanyak 8 kali, komponen dudukan pocket sebanyak 9 kali, komponen strength sebanyak 4 kali, komponen drum sebanyak 1 kali, komponen heather sebanyak 2 kali dan komponen pertekan sebanyak 4 kali. Kerusakan pada komponen tersebut akan menambah waktu downtime dan tentu saja hal ini akan mengakibatkan proses produksi tidak dapat berjalan dengan maksimal. Metode yang digunakan yaitu metode Reliability Centered Maintenance (RCM) dan Failure Mode Effect and Analysis (FMEA). Berdasarkan hasil olah data didapatkan nilai MTTF komponen dudukan pocket sebesar 938,21 jam dan MTTR sebesar 0,49 jam. Sedangkan komponen konveyor mendapatkan nilai MTTF sebesar 890,23 jam dan MTTR sebesar 0,35 jam. Usulan perawatan yang disarankan untuk komponen dudukan pocket yaitu 250,60 jam atau 10 hari dan konveyor yaitu 292,96 jam atau 12 hari. Setelah dilakukannya perawatan, nilai kehandalan komponen dudukan pocket naik hingga 82% yang sebelumnya hanya 39% dan komponen konveyor naik hingga 72% yang sebelumnya hanya 37%. Kata Kunci : Mesin HLP Bold 1, Reliability Centered Maintenance, FMEA, Maintenance ANALYSIS OF MACHINE MAINTENANCE USING RELIABILITY-CENTERED MAINTENANCE METHOD TO REDUCE CRITICAL COMPONENTS ON HLP BOLD 1 MACHINE ABSTRACT The HLP Bold 1 machine is a cigarette-packing machine. This machine component is frequently damaged throughout the production process. The statistics gathered from January 2022 to February 2023 show that the conveyor component was damaged 8 times, the pocket holder component 9 times, the strength component 4 times, the drum component 1 time, the heather component 2 times, and the press component 4 times. Damage to these components will result in increased downtime, and the production process will not be able to run correctly. The Reliability Centered Maintenance (RCM) and Failure Mode Effect and Analysis (FMEA) methods were employed. Based on data processing results, the MTTF of the pocket holder component is 938.21 hours, and the MTTR is 0.49 hours. Conversely, the conveyor component has an MTTF of 890.23 hours and an MTTR of 0.35 hours. The suggested maintenance period for pocket-holding components is 250.60 hours, or 10 days; for the conveyor, it is 292.96, or 12 days. Following maintenance, the reliability value of the pocket holder component increased to 82%, up from 39% previously, and the reliability value of the conveyor component increased to 72%, up from 37% previously. Keywords: HLP Bold 1 Machine, Reliability Centered Maintenance, FMEA, Maintenance

Item Type: Thesis (Skripsi, Tugas Akhir or Kerja Praktek) (Tugas Akhir)
Subjects: T Technology > TS Manufactures
Divisions: Fakultas Sains dan Teknologi > S1 Teknik Industri
Depositing User: Kaprodi S1 Teknik Industri UTY
Date Deposited: 08 Dec 2023 03:39
Last Modified: 08 Dec 2023 03:39
URI: http://eprints.uty.ac.id/id/eprint/14436

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