RE-LAYOUT FASILITAS PRODUKSI DENGAN METODE SYSTEMATIC LAYOUT PLANNING UNTUK MENINGKATKAN EFEKTIVITAS PRODUKSI

Maulana, Muhammad Irfan and Setiafindari, Widya (2025) RE-LAYOUT FASILITAS PRODUKSI DENGAN METODE SYSTEMATIC LAYOUT PLANNING UNTUK MENINGKATKAN EFEKTIVITAS PRODUKSI. Tugas Akhir thesis, University of Technology Yogyakarta.

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Abstract

Abstrak Industri konveksi di Indonesia berkembang pesat, salah satunya adalah Ebjed Pabrikan Kaos yang telah beroperasi sejak tahun 1990 dengan kapasitas produksi sekitar 300 kaos per hari. Namun, tata letak fasilitas produksi saat ini kurang efisien karena jarak antar departemen yang terlalu jauh (112,5 meter) dan tabrakan pada alur material handling. Hal ini menyebabkan proses produksi memakan waktu hingga 167 menit dengan OMH sebesar Rp 199.453 per hari. Penelitian ini bertujuan untuk re-layout fasilitas produksi menggunakan metode Systematic Layout Planning (SLP) agar lebih sedikit jarak antara stasiun kerja dan waktu perpindahan bahan lebih singkat. Hubungan antar departemen dianalisis menggunakan ARC dan ARD, kemudian dibuat rancangan tata letak baru dengan bantuan software Blocplan. Hasilnya, tata letak baru berhasil mengurangi jarak material handling sebanyak 45 meter dan menurunkan biaya penanganan material sebesar Rp83.881 per hari. Selain itu, waktu proses produksi juga berkurang 32 detik berkat efisiensi dalam perpindahan bahan antar departemen. Dengan tata letak yang lebih efisien, proses produksi menjadi lebih cepat, dan hemat biaya, serta mendukung peningkatan kapasitas produksi. Kata Kunci : Tata Letak Fasilitas, Efisiensi Produksi, Perpindahan Material, Systematic Layout Planning Abstract The garment industry in Indonesia is growing rapidly, one example being Ebjed T-Shirt Factory, which has been operating since 1990 with a production capacity of around 300 t-shirts per day. However, the current production facility layout is inefficient due to the excessive distance between departments (112.5 meters) and collisions in the material handling flow. This causes the production process to take up to 167 minutes with a daily OMH of Rp 199,453. This study aims to re-layout the production facility using the Systematic Layout Planning (SLP) method to reduce the distance between workstations and shorten material movement times. The relationships between departments were analyzed using ARC and ARD, then a new layout design was created with the help of Blocplan software. The new layout successfully reduced material handling distance by 45 meters and reduced material handling costs by Rp 83,881 per day. In addition, production process time was also reduced by 32 seconds thanks to efficiency in material movement between departments. With a more efficient layout, the production process becomes faster and more cost-effective, and supports increased production capacity. Keywords: Facility Layout, Production Efficiency, Material Movement, Systematic Layout Planning

Item Type: Thesis (Skripsi, Tugas Akhir or Kerja Praktek) (Tugas Akhir)
Subjects: T Technology > TS Manufactures
Divisions: Fakultas Sains dan Teknologi > S1 Teknik Industri
Depositing User: Kaprodi S1 Teknik Industri UTY
Date Deposited: 19 Dec 2025 04:55
Last Modified: 19 Dec 2025 04:55
URI: http://eprints.uty.ac.id/id/eprint/19547

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