Nur’aini, Rofi’ah and Apsari, Ayudyah Eka (2024) ANALISIS MESIN PENCETAK NUGGET MENGGUNAKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) DAN OVERALL EQUIPMENT EFFECTIVENESS (OEE). Tugas Akhir thesis, University of Technology Yogyakarta.
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Abstract
Abstrak Industri manufaktur saat ini adalah sebuah bisnis yang melibatkan banyak orang. Saat ini semakin banyak pabrik bermunculan untuk berproduksi produk yang berbeda. Industri manufaktur menghadapi banyak mesin yang mendukung terciptanya suatu produk. Keberhasilan suatu industri manufaktur ditentukan oleh kelancaran proses pembuatannya. Penelitian ini bertujuan untuk mengukur nilai Overall Equipment Effectiveness (OEE) pada mesin pencetak nugget. Metode ini memiliki 3 faktor penting yang semuanya saling terhubung satu sama lain, bagian-bagian ini disebut: availability, performance, dan quality. Metode ini merupakan bagian terpenting dalam suatu sistem pemeliharaan yang disebut Total Productive Maintenance (TPM). TPM merupakan sebuah pendekatan inovatif untuk melakukan pemeliharaan dengan tujuan mengoptimalkan efektifitas peralatan, menghilangkan kerusakan, dan mempromosikan pemeliharaan otonom. Hasil dari penelitian ini nilai Overall Equipment Effectiveness (OEE) paling rendah yaitu 70,06% pada bulan Juli dan nilai paling tinggi yaitu 94,44% pada bulan Maret. Selain itu kerugian yang terbesar dengan perhitungan six big losses yaitu setup & adjustment. Kerugian setup & adjustment tersebut disebaban karena faktor man, material, dan method. Usulan yang diberikan pada penelitian ini yaitu brifing terlebih dahulu sebelum melakukan pekerjaan agar tidak terjadi double job, memastikan bahan baku yang dipakai sesuai dengan spesifikasi perusahaan, dan memesan sparepart ketika stok tersisa sedikit dan mengecek sparepart secara berkala. Kata Kunci: Perawatan, Overall Equipment Effectiveness (OEE), Six Big Losses, Total Productive Maintenance (TPM) ABSTRACT The manufacturing industry in today's business world involves a multitude of individuals. With the increasing number of factories emerging, a wide range of products are being produced. Within this industry, various machines play a crucial role in facilitating the creation of these products. The success of a manufacturing operation heavily relies on the efficiency of its production process. This study focuses on evaluating the Overall Equipment Effectiveness (OEE) of nugget printing machines. The OEE method encompasses three interconnected factors: availability, performance, and quality. It serves as a vital component of a maintenance system known as Total Productive Maintenance (TPM). TPM is an innovative approach aimed at optimizing equipment effectiveness, minimizing breakdowns, and encouraging autonomous maintenance. The research findings indicate that the lowest OEE value recorded was 70.06% in July, while the highest value reached 94.44% in March. Additionally, the most significant loss identified through the six big losses calculation is attributed to setup and adjustment. These losses are influenced by factors such as manpower, materials, and methods. The research provides several recommendations, including conducting briefings prior to commencing work to prevent duplication of tasks, ensuring the use of raw materials that meet company specifications, and proactively ordering spare parts when stock levels are low while also regularly inspecting spare parts. Keywords: Maintenance, Overall Equipment Effectiveness (OEE), Six Big Losses, Total Productive Maintenance (TPM)
| Item Type: | Thesis (Skripsi, Tugas Akhir or Kerja Praktek) (Tugas Akhir) |
|---|---|
| Subjects: | T Technology > TS Manufactures |
| Divisions: | Fakultas Sains dan Teknologi > S1 Teknik Industri |
| Depositing User: | Kaprodi S1 Teknik Industri UTY |
| Date Deposited: | 30 Nov 2024 04:15 |
| Last Modified: | 30 Nov 2024 04:15 |
| URI: | http://eprints.uty.ac.id/id/eprint/16872 |
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